Today, Lonza is a global leader in life sciences operating across three continents. While we work in science, there’s no magic formula to how we do it. Our greatest scientific solution is talented people working together, devising ideas that help businesses to help people. In exchange, we let our people own their careers. Their ideas, big and small, genuinely improve the world. And that’s the kind of work we want to be part of.
Efficiency within standard and agreed parameters in preparation of GFT (Gel Feed tank) at GMR.
To give output as desired by process requirement abiding to quality requirement.
Ensure on time delivery of cleaned GFTs to GMR with set limit of quality specification
Ensure the Safety & GMP (Good Manufacturing Practices) in their shifts.
Key Responsibilities:
Melting
Monitor, operate and acknowledge the gelatin melt tank through SCADA (Supervisory Control And Data Acquisition) to prepare melt batch of set specification.
Transfer approved gelatin bags to melt tank, dispense material and feed ingredients to melt tank as per procedure and approved gelatin master formula.
Operator auto cleaning of melt tanks.
GFT Preparation
Using weighing booth and dry dye weighing system for dispensing of colors and other ingredients.
Generate GFT sheets from the system as per time schedule.
Prepare Titanium dioxide slurry batch in Day max & collide mill as per SOP (Standard Operating Practices).
Collect gel, trim, purified water and color as per recuperation sheet.
Prepare GFTs as per procedure.
Documentation of the work done in assigned annexures, as per GDP.
VAS (Viscosity Adjustment System)
Operate VAS, to set viscosity of GFTs as per viscosity set points.
Transfer GFTs from VAS station to HCM area staging station.
Documentation of the work done in assigned annexures, as per GDP.
Collect sample for check the color through spectrophotometer.
To ensure that GFT of set viscosities are delivered to HCM (Head Capsule Machine) area in covered condition within stipulated time.
Capsule Trim Grinding
Operate Trim grinding machine to grind the capsules and trim.
Collect the sample for micro testing from grinded capsules and trims.
Documentation of the work done in assigned annexures, as per GDP (Good Documentation Practices).
Make sure that the grinded material is placed in assigned racks ( Quarantine or approved)
Shift approved grinded material which can be recycled in the same shift.
Document environmental conditions.
GFT (Gel Feed Tank) & Dish Washing
Operate automatic cleaning system to clean GFTs.
Manual cleaning of GFT and dishes and deliver the cleaned vessels in time without any delay.
Documentation of the work done in assigned annexures, as per GDP.
Collection of rinse samples as per schedule/ Test rinse samples.
Transfer cleaned and uncleaned vessels (GFTs and dishes).
Monitoring the cleaning status and deliver, covered and labelled vessels.
Clean other miscellaneous accessories.
Collect and classify gel and trim based on their recuperation status, document the same and transfer the material accordingly either to scrap or for recycling.
Coordinate with utility and M&E in case of any discrepancy as per the type of problem.
Reporting to Shift chemist in case of any discrepancy in the system
Every day, Lonza’s products and services have a positive impact on millions of people. For us, this is not only a great privilege, but also a great responsibility. How we achieve our business results is just as important as the achievements themselves. At Lonza, we respect and protect our people and our environment. Any success we achieve is no success at all if not achieved ethically.
People come to Lonza for the challenge and creativity of solving complex problems and developing new ideas in life sciences. In return, we offer the satisfaction that comes with improving lives all around the world. The satisfaction that comes with making a meaningful difference.
Lonza is an equal opportunity employer. All qualified applicants will receive consideration for employment without regard to race, religion, color, national origin, sex, sexual orientation, gender identity, age, status as a qualified individual with disability, protected veteran status, or any other characteristic protected by law.